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Expert Analysis and Fit-for-Purpose Evaluation by David Yanik
When it comes to ensuring the continued safety and reliability of plastic-lined metallic piping systems, few experts in North America possess the depth of technical knowledge and hands-on experience that David Yanik brings to the table.
Drawing from more than 35 years in engineering, product development, and failure analysis, David offers specialized inspection and consulting services focused on determining whether plastic-lined metallic pipe systems are still fit for purpose, a question of critical importance to industries handling corrosive fluids that would otherwise destroy conventional steel pipe.
A Unique Capability in a Critical Field
Plastic-lined metallic piping systems—governed under ASTM F1545—play an essential role in safely transporting aggressive chemicals, acids, and other corrosive fluids. However, as these systems age, questions often arise regarding the integrity of the liner, bond, or metallic substrate.
With his extensive background in engineering design, product qualification, and field failure analysis, David Yanik provides a rare capability: The ability to inspect and evaluate plastic-lined metallic piping systems to determine remaining service life, liner integrity, and suitability for continued operation.
David’s work bridges the gap between material science, real-world plant performance, and industry standards, offering independent, standards-based assessments that help operators make informed, cost-effective decisions.
When it comes to ensuring the continued safety and reliability of plastic-lined metallic piping systems, few experts in North America possess the depth of technical knowledge and hands-on experience that David Yanik brings to the table.
Drawing from more than 35 years in engineering, product development, and failure analysis, David offers specialized inspection and consulting services focused on determining whether plastic-lined metallic pipe systems are still fit for purpose, a question of critical importance to industries handling corrosive fluids that would otherwise destroy conventional steel pipe.
A Unique Capability in a Critical Field
Plastic-lined metallic piping systems—governed under ASTM F1545—play an essential role in safely transporting aggressive chemicals, acids, and other corrosive fluids. However, as these systems age, questions often arise regarding the integrity of the liner, bond, or metallic substrate.
With his extensive background in engineering design, product qualification, and field failure analysis, David Yanik provides a rare capability: The ability to inspect and evaluate plastic-lined metallic piping systems to determine remaining service life, liner integrity, and suitability for continued operation.
David’s work bridges the gap between material science, real-world plant performance, and industry standards, offering independent, standards-based assessments that help operators make informed, cost-effective decisions.
Specialized Services
Fit-for-Purpose Inspection & Evaluation
Comprehensive, standards-based evaluation of plastic-lined piping systems following ASTM F1545 and ASME B31.3 guidelines. David’s methodology identifies degradation, delamination, or chemical permeation to determine whether systems remain serviceable.
Failure Analysis & Root Cause Investigation
Detailed forensic analysis of failed or compromised lined piping components. David provides technical reports identifying failure modes, contributing factors, and corrective actions to prevent recurrence.
Design Review & Specification Assistance
Consulting support for new system design, material selection, and vendor specifications—ensuring compliance with relevant codes and long-term corrosion resistance.
Product Development Support
Advising manufacturers and fabricators on new product development, process optimization, and material qualification, leveraging decades of leadership in product engineering for the chemical process and energy sectors.
Training & Knowledge Transfer
Customized training for engineers, maintenance personnel, and quality teams covering installation, inspection, and maintenance best practices for plastic-lined systems.
Industry Experience & Leadership
David’s career includes over 25 years with Crane Resistoflex, a global leader in corrosion-resistant piping. As Product Engineering Manager, he directed teams in developing multiple advanced product platforms, including:
Professional Credentials
Industries Served
Why Choose Us
Ensure Your System Is Still Fit for Purpose
Corrosion failures can be costly, but they are also preventable.
Trust your plastic-lined piping system to the expert who helped define how they should be designed, inspected, and maintained.
Contact Us today to schedule a consultation or inspection.
Gain confidence that your system is operating safely, efficiently, and in compliance with industry standards.
Fit-for-Purpose Inspection & Evaluation
Comprehensive, standards-based evaluation of plastic-lined piping systems following ASTM F1545 and ASME B31.3 guidelines. David’s methodology identifies degradation, delamination, or chemical permeation to determine whether systems remain serviceable.
Failure Analysis & Root Cause Investigation
Detailed forensic analysis of failed or compromised lined piping components. David provides technical reports identifying failure modes, contributing factors, and corrective actions to prevent recurrence.
Design Review & Specification Assistance
Consulting support for new system design, material selection, and vendor specifications—ensuring compliance with relevant codes and long-term corrosion resistance.
Product Development Support
Advising manufacturers and fabricators on new product development, process optimization, and material qualification, leveraging decades of leadership in product engineering for the chemical process and energy sectors.
Training & Knowledge Transfer
Customized training for engineers, maintenance personnel, and quality teams covering installation, inspection, and maintenance best practices for plastic-lined systems.
Industry Experience & Leadership
David’s career includes over 25 years with Crane Resistoflex, a global leader in corrosion-resistant piping. As Product Engineering Manager, he directed teams in developing multiple advanced product platforms, including:
- Large-diameter (14”–48”) polypropylene-lined piping systems for seawater service
- Permeation-resistant PTFE-lined pipe and fittings for severe chemical applications
- Custom PTFE hose systems for power generation and bioprocess industries
Professional Credentials
- Master of Engineering, North Carolina State University
- Lean Green Belt, Crane University
- 3P Tool Champion
- Chair, ASME NM.1 Subcommittee on Materials
- Member, ASME B31.3 Process Piping Code Committee
- Co-Author, “Design, Installation, Maintenance and Inspection of Metallic Plastic Lined Piping” (Materials Technology Institute)
Industries Served
- Chemical Processing
- Power Generation
- Pharmaceutical & Biotech Manufacturing
- Semiconductor & Electronics
- Water & Waste Treatment
- Pulp & Paper
- Food & Beverage Processing
Why Choose Us
- Unmatched Expertise: Possibly the only consultant in North America specializing exclusively in plastic-lined metallic pipe inspection and evaluation.
- Standards-Based Approach: Work aligned with ASTM F1545 and ASME B31.3.
- Independent & Objective: No commercial affiliations just clear, data-driven recommendations.
- Proven Industry Leadership: Decades of technical, managerial, and standards committee experience.
- Global Perspective: Deep understanding of international manufacturing and material qualification practices.
Ensure Your System Is Still Fit for Purpose
Corrosion failures can be costly, but they are also preventable.
Trust your plastic-lined piping system to the expert who helped define how they should be designed, inspected, and maintained.
Contact Us today to schedule a consultation or inspection.
Gain confidence that your system is operating safely, efficiently, and in compliance with industry standards.
